Standard Fit & Sizing Methods
The Sock Testing Consortium compiled the following information after
two and one half years of intensive tests and analytical study on test methods
and equipment available to the industry.
General Information
All standards should be set between the manufacturer and their customer. The
study to date has only involved testing between the same stretch machine types.
No correlation has been established between different stretch machine types.
Fit to Size / Stretch Dimensions
- Finished socks should be tested for FIT on appropriate NAHM forms both
before and after 3 launderings (following AATCC test method 135) --
excluding the use of the Durometer due to its unacceptable and excessive
variation within test sample groups. (refer
to the Use of NAHM Forms
page
- Once FIT has been determined using the appropriate NAHM sizing form(s),
a "statistically sound" stretch machine should be used to document standard
"stretch" dimensions at specified measurement points.
Stretch Equipment
- A "Statistically Sound" stretch machine implies that its data is proven
statistically reproducible both within the machine as well as from
machine-to-machine. This applies to every component of the stretch machine
be that cross and or length stretch.
- All standards set between the manufacturer and their customer must
specify the equipment used, the specific measurement points, and their
dimensions. At this time, no correlation tests have been run between
different equipment types.
- This publication contains sizing equipment that has been tested and the
results from the machines are statistically reproducible from machine to
machine given appropriate calibration procedures and verification of such.
- Note that the sizing equipment manufacturer is responsible for insuring
that their manufacturing processes maintain the reliability of the machines
beyond the testing phase.
Machine Calibration
- The machine must have calibration procedures that can be verified by the
user as a measure of force.
- Calibration of the machine should be maintained on a basis described in
the Use Procedure for each machine.
- Each day confirm calibration of the machine by running 10 stretches with
the test spring supplied by the machine vendor. If the readings are within
specified tolerance begin your sock measurements.
- Once per month confirm that the test spring is pulling the same by
measuring it’s extension at 10 pounds (10 lb. weight supplied). Compare that
reading to the measurement taken when the spring was new. When a difference
is noted, replace the spring with a new one from the machine supplier.
Measurement Points
- Each sock can only be measured once.
- Begin with length stretch and then measure cross stretch on each sock
- Cross stretch measurement of the foot should always be taken through the
toe (cut out in finished socks).
- All measurements on any given profile should always be made at the same
precise "location". "Location" means the same point down the sock in courses
and around the sock in needles. It is important to have the sock
symmetrical, front to back or side to side, when loading onto stretch
equipment.
- Prevent any excess fabric from creating any drag on the sizing machine.
Fabric on stretch machine at measurement point should be free to move,
without constraint due to excess or folded-over fabric.
New Equipment and Modified Sizing Equipment
- New or modified approved sizing machines that become available can and
will be tested at the Hosiery Technology Center utilizing a documented test
procedure. Data tested will be evaluated by the Sock Testing Consortium for
the machines’ final disposition. This applies to every component of the
stretch machine, be that cross and or length stretch. Both fabric and test
spring should be tested so that no possible mounting or operator error could
be introduced
- Conditions/Parameters of Test
- The material used for test fabric will be a 100 % non-plated CPM
tube.
- The test spring is currently being developed.
- A minimum of 3 machines will be needed for testing.
- 20 test runs on each measurement (length and cross).
- Analysis of Test Data:
- Comparison of Averages, standard deviation and Coefficient of
variation (CV)% to compare within machine variation.
- Analysis of Variance (Anova) test to compare between machine
variations must also be run at 95% confidence level.
- Results of the Anova test must show no significant difference
between machines when comparing the F-test verses F-calculated numbers
for the machines.